Description of foil winding machine:
BRJ series foil coil winding machine is for winding foil type coils in transformer and electric apparatus.
There are usually three kind of foil coil width: 1400mm, 1100mm and 800mm. Also there are double-foil type machines.
Foil coils use copper or aluminum foil as conductor, broad strap type insulation as interlaminar insulation; narrow strip type insulation of terminal insulation. They are winded to be roll type coils. Also, the inside and outside down-leads will be welded and the outer surface will be wrapped.
So, one machine can finish all the requirements for foil coils.
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Main technical data of foil winding machine:|foil winding machine| foil winding machine| foil winding machine|
No.
|
Item
|
Specifications
|
BRJ-1400 (II)
|
BRJ-1100 (II)
|
BRJ-800(II)
|
1
|
Coil size
|
1.1
|
Axial length, mm
|
500-1400
|
250-1100
|
180-800
|
1.2
|
Axial length (including down-lead), mm
|
650-1550
|
400-1250
|
330-850
|
1.3
|
Outer diameter (excluding platoon), mm
|
700
|
1.4
|
Max. outer diameter, mm
|
800
|
1.5
|
Min. inner diameter, mm
|
130
|
100
|
85
|
1.6
|
Coil shape
|
round/rectangle
|
2
|
Foil material
|
2.1
|
Material
|
copper/aluminum foil
|
2.2
|
Width, mm
|
450-1250
|
200-1050
|
180-750
|
2.3
|
Thickness, mm
|
Copper
|
0.5-2
|
0.3-2
|
0.3-2
|
Aluminum
|
0.5-3
|
0.5-3
|
0.5-3
|
3
|
Decoiler
|
3.1
|
Inner diameter, mm
|
400\500
|
3.2
|
Outer diameter, mm
|
1000
|
900
|
900
|
3.3
|
Arm length, mm
|
1350
|
1150
|
750
|
3.4
|
Expanding range, mm
|
385-520
|
3.5
|
Capacity, kg
|
2000
|
2000
|
1000
|
3.6
|
Expanding force, N
|
1 0-15000
|
1 0-10000
|
1 0-10000
|
3.7
|
2 0-30000
|
2 0-20000
|
|
3.8
|
Hydraulic pressure, MPa
|
0-0.6
|
4
|
Winding machine
|
4.1
|
Working moment, N/m
|
≥10000
|
≥7000
|
≥4000
|
4.2
|
Winding motor power, kW
|
15
|
11
|
11
|
4.3
|
Speed regulation method
|
Inverter stepless
|
4.4
|
Winding shaft, mm
|
50x90x1850
|
4.5
|
Winding speed, r/min
|
0-20
|
0-25
|
0-30
|
5
|
Welding method
|
TIG, automatic
|
|
Welding speed, m/min
|
0-1
|
0-1
|
0-1
|
6
|
Cutting device
|
disc blade
|
6.1
|
Cutting speed, m/min
|
1.5
|
6.2
|
Shearing length, mm
|
1350
|
1100
|
700
|
7
|
Shafts for interlaminar insulations
|
two sets
|
7.1
|
Shaft diameter, mm
|
Less than 400
|
7.2
|
Inner diameter, mm
|
76
|
76
|
76
|
7.3
|
Shaft length, mm
|
1400
|
1100
|
700
|
8
|
Terminal insulation device
|
8.1
|
Quantity
|
Four sets (can be as requirement)
|
8.2
|
Outer diameter
|
less than 350mm
|
8.3
|
Inner diameter
|
56mm
|
8.4
|
Width
|
15-200mm
|
9
|
Control system
|
PLC automatic control
|
10
|
Counting precision
|
0.1 circle
|
11
|
Deviation rectifying method
|
Servo system
|
11.1
|
Rectifying precision
|
±0.1mm
|
|