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Reactor foil winding machine

Reactor foil winding machine Reactor foil winding machine Reactor foil winding machine
Product name:Reactor foil winding machine
Item:7-2
Details:
 
Description
This machine is specially designed for winding foil coils used in reactors.
Foil coils use copper or aluminum foil in different thickness as conductor, broad strap type insulation as interlaminar insulation to become roll type coils.
The shape of coil can be round, oval and rectangular.
This machine can wind foils directly to the core column in square section. On the head chuck and tail chuck, there are clamping arms suitable for square cores. The clamping thickness is adjustable 0-350mm; width 0-180mm, for different size.
The head chuck and tail chuck are mechanical interlocked, and so they have same winding moment.
This machine is PLC control, high automation.

Machine Buildup
1. Foil decoilers 2. Leading device 3. Roughening device
4. Interlaminar insulation decoilers 5. Winding device
6. Welding device 7. Control system

Main configuration:
●PLC, touch screen, inverter: from Japan or Taiwan
●Electric components: Schneider China
●Pneumatic components: Airtec, Taiwan
●Linear guide: from Korea

Specifications

No.

Item

Specification

Remarks

1

Foil Coil Range

 

 

1.1

Axial length

Max600mm

 

1.2

Axial length including down-lead

Max750 mm

 

1.3

Outer diameter excluding platoon

Φ720

 

1.4

Outer diameter (max.)

Φ750

 

1.5

Inner diameter ( Min )

No limited

 

1.6

Coil shape

Round/oval/rectangular

Coil weight ≤1000 KG

2

Foil Reel

 

 

2.1

Copper/aluminum foil

Width: ≤600mm

Thickness: 0.12.0 mm               Reel inner diameter: Φ500

Reel outer diameter: ≤Φ800

 

3

Decoiler

Three separate sets

 

3.1

Mandrel length

600 mm

 

3.2

Mandrel expanding range

Φ440--500

 

3.3

Mandrel capacity ( Max)

1000 KG

 

3.4

Tension

Max: 2500N·M

Continuous adjustable

3.5

Tension working pressure

0--0.6 MPa

 

4

Rectifying device

Three separate sets

 

4.1

Rectifying method

Electric control, jogging

 

4.2

Rectifying precision

Manual adjustment

 

 

 

 

 

5

Winding machine

 

 

5.1

Winding speed

020 r/min

 

5.2

Winding moment ( Max )

≥ 1200 N-M

 

5.3

Motor power

11 KW

 

5.4

Speed regulation

Inverter control, stepless

 

 

 

 

 

6

Interlaminar insulation feeding

 

 

6.1

Shafts for interlaminar insulation

Two sets

 

6.2

Insulation outer diameter

≤Φ400 mm

 

6.3

Insulation inner diameter

Φ76 mm                                              

 

6.4

Insulation width

Max600 mm

 

6.5

Damping forcetwo separate sets

≤50 NM

 

6.6

Rectifying device

Two separate sets

 

6.7

Rectifying method

Electric control, jogging

 

6.8

Rectifying precision

Manual adjustment

 

 

 

 

 

7

Electric control

PLC

 

7.1

counter

4-bit0.0--999.9

Counting precision:0.1turns

7.2

Main function

Input in section, reversible, auto memberizing when power failure

 

9.3

Operation interface

Touch screen

 

9.4

Total power consumption

15 kW

 





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