Homepage Sitemap Contact Us
 
E-mail ID :    
׺
   
Password:
 
 
   
Add: Rugao City, Jiangsu Province, China
PC: 226500
Tel: +86-513-87628369
Fax: +86-513-87635890
Mobile: +86 13962724758 Franks Cao
+86 13626278212 Aileen Chen
MSN skype
 
 
  Products
 

Amorphous core transformer machines

Amorphous core transformer machines Amorphous core transformer machines Amorphous core transformer machines Amorphous core transformer machines
Product name:Amorphous core transformer machines
Item:9-4
Details:
 
Amorphous transformer is new developed with amorphous core which has no-load loss 20% less than conventional CRGO cores!
We can provide complete machines for producing amorphous transformers, and technology support as well.

I Amorphous Cutting Machine


II Amorphous Coil Overturn Platform

Because amorphous alloy is very soft, the coil can’t be erected itself. When amorphous alloy coils arrives workshop, they are horizontal.

This overturn platform is for erecting coils for loading onto decoilers of the amorphous cutting machine.
● Max. coil weight: 1T
● Hydraulic station motor power: 1.5kW
● Overturning degree: less than 90 degree
●Dimension: 1300 x 1300 x 700mm
●Weight: 550kg

III Three-head Decoiler

●For loading silicon steel coils, automatically decoiling & recoiling
●Width of silicon coil: 142-213mm
●Bearing weight of each head: not less than 1T
●Decoiling & recoiling speed: adjustable

IV Annealing furnace

●Whole dimension: 2250 x 1900 x 2360mm
●Annealing room size: 1500 x 1500 x 1700mm
●Max. temperature: 450℃
● Rated power: 78kW, 3 phase
●Heating duration: less than 3 hours
●Temperature eveness: +/-10℃
●Separate temperature control system (PID), 30-section programmable temperature controller, with over-temperature shut-off and over-temperature alarming functions.
●Each phase of heating tube has 200A fuse and three current meters, separate control switch
● Equipped with 6 temperature sensor with numerical displaying, one for body itself, five for detecting product
●Furnace is filled with nitrogen gas. Start/stop filling is controlled by electromagnetic valve which is PLC programable.

V Coil Winding Machine 

Description
This series winding machines are analog to Japanese machine, special designed by ourselves for winding coils used in amorphous transformers with Patent in China.
It can wind three coils simultaneously with separate wire arranging device. And so turns in each layer and tensions are same in three coils. Thus can achieve electric testing parameters of three coils be same!

Specifications

                     Code

Item

FRXJ-315A

FRXJ-650A

Center height of spindlemm

1070

1070

Output torque of main spindleN/m)

800

1000

Spindle output speed range (r/min)

Low-gear: 0-100

High-gear: 0-180

Low-gear: 0-57

High-gear0-115

Spindle motor powerkW)

5.5

7.5

Servo motor for wire arrangingkW)

0.75

1.0

Pre-set program numbers

15

Automatic winding turns

0-9999.9

Turn displaying precision

0.1

Automatic wire arranging widthmm)

3×400

3×500

Wire arranging pitchmm)

0.1-99.99

Size of pneumatic expanding die rangemm)

Min 85 x (134-154)

 Max 190 x (220-240)

Working air pressure needed (MPa)

0.2-0.6

Max. coil diametermm)

500

600

Dimension of main machinemm)

3500×1000×1200

4000×1100×1200


Main configuration
3.1 Main spindle driving motor: from Taiwan, inverter control
3.2 Inverter: Danfoss brand, from Denmark
3.3 Wire arrangement is PLC control, servo drive; PLC is Panasonic, servo motor is Fuji from Japan
3.4 Linear guide, ball screw, linear bearing and movement slick rod are all from Taiwan
3.5 Operations are on touch screen (HMI) from Panasonic Japan
3.6 Three separate tension devices, pneumatic driven, with magnetic arresters
3.7 Tail stock is pneumatic driven
3.8 Winding die is pneumatic expanding
3.9 Run-out roller table is motorized.

VI Tunnel Type Baking Oven for Epoxy Resin Coating

● Usage: for quickly solidifying epoxy coatings on core surface
●Heating temperature: not more than 150 degree, adjustable
●Inner cavity height: not less than 300mm

VII Double-head Core Overturn Platform

●Max. core weight: 1T
●Hydraulic station motor power: 1kW
●Dimension: 2200 x 1100 x 1100mm
●Weight: about 750kg

VIII Core Testing Equipment

● For testing performance of amorphous core
●Working current: 50Hz, AC220V
●Output: testing voltage, no-load loss, magnetizing current, magnetizing voltage/current

IX Amorphous Body Assembling Table

Description
This equipment is specially designed for assembling amorphous transformer body.
First lay three coils on the lifting platform, insert cores into coils, close the core, assemble insulation and clamp the whole body.
The platform height is adjustable for different processes.
This equipment is driven by hydraulic, very stable and convenient for adjustment.

Specifications
- Working height: 850mm
- Suitable body dimension:
Length: 700-1600mm
Width: 360-700mm
Height: 400-900mm
- Rated bearing weight: 3000kg
- Lifting stroke of platform: 500mm
- Lifting speed: 40mm/s
- Hydraulic pressure: 21MPa
- Total power: 2kW
- Total weight: 1500kg
- Dimension: 3000 x 2000 x 1250mm
 

←[Previous:9-6] [Next:9-5]→

Related Products :
Amorphous Transformer
Amorphous Transformer
SF6 gas filling & recovering device
SF6 gas filling & recovering device
Tridimensional CRGO core transformer
Tridimensional CRGO core transformer
Carbide Slide Rail for Georg Line
Carbide Slide Rail for Georg Line
Carbide Slitting Blade Georg Slitting Line
Carbide Slitting Blade Georg Slitting Line
Carbide Cutting Blades for Georg Cut to Length Line
Carbide Cutting Blades for Georg Cut to Length Line
Coil drying oven
Coil drying oven
Carbide Punching Die for Georg Cut to Length Line
Carbide Punching Die for Georg Cut to Length Line
 
 
| Transformer Core Related Machine
silicon steel slitting line
Silicon steel cut-to-length line
Diagonal slitting machine
Amorphous core cutting machine
V-shape notching machine
Core winding machine
Core superposing & overturning table

| Vacuum Equipment
Vacuum annealing furnace
Variable-pressure vacuum drying equipment
KVPD vacuum drying equipment
Vacuum epoxy resin casting equipment
Vacuum Impregnation equipment
Vacuum oil filling equipment
Vacuum oil treatment equipment
Movable Vacuum unit
| Transformer Coil Winding Machine
Automatic wiring coil winding machine
Servo spindle coil winding machine
Horizontal coil winding machine
Vertical coil winding machine
Coil winding machine for wound core
Foil coil winding machine
Adjustable winding module

| Testing Equipment
Test transformer
Test bench
Dielectric strength test meter

| Reactor Making Machines
Parallel reactor sector core cutting machine
Reactor foil winding machine
Vertical reactor coil winding machine
Horizontal reactor coil winding machine
| Insulation Related Machines
Thermal pressing machine
Paper board round cutting machine
Paper board corrugating machine
Paper board roller bending machine
CNC router for insulation parts
Paper folding machine
Current transformer insulation wrapping machine
Ring coil insulation wrapping machine


| Magnet Wire Making Machine
Paper taping machine
Fiberglass taping machine
Film taping & sintering machine
Transposing conductor production line
Enameling Machine
Continuous extruding machine
| Tank & Radiator Making Machines
Corrugated tank fin wall forming machine
Corrugated tank fin welding machine
Powder coating line for tanks
Transformer radiator panel making machine
Transformer radiator assembling machine

| Other Relative Machines & New Technology
Power capacitor winding machine
Busbar processing machine
Amorphous Transformer
Amorphous core transformer machines
Tridimensional wound core transformer